Rotor coils play a crucial role in the functionality of an electric motor, handling the mechanical and magnetic forces that drive rotation. At Taylor Made Coils, we manufacture rotor coils with exacting precision, ensuring each coil is properly wound, shaped, balanced, and insulated for the motor’s demands. Whether for industrial machinery, mining motors, pumps, or manufacturing equipment, our rotor coils are built to withstand the high mechanical stress and continuous operation required in real-world environments.

Backed by decades of coil manufacturing experience, our team brings a combination of craftsmanship and technical expertise to every rotor coil we produce. From initial forming to final inspection, quality is at the forefront of our work—because a rotor coil has to be perfect to deliver reliable, consistent power.

Custom Rotor Coils for All Motor Types

We manufacture rotor coils for a wide range of motor applications, including:

• Industrial electric motors
• Underground and surface mining motors
• Conveyor system motors
• Pump and compressor motors
• HVAC blower motors
• Manufacturing equipment motors
• OEM and aftermarket motor systems
• Motor repair and rewind shops

Whether you have exact dimensions, a damaged coil, or a full rotor assembly needing replacement coils, we can build the solution required.

Precision Winding and Coil Forming

Rotor coils must be wound and shaped with extraordinary accuracy to ensure proper electrical performance and rotational stability. Our rotor coils are produced with:

• Tight winding patterns
• Uniform wire layering
• Accurate forming and shaping
• Proper insulation and taping
• Clear, consistent slot fit dimensions

This precision ensures that once installed, the coil supports smooth motor rotation, efficient power transfer, and minimal vibration.

High-Durability Materials for Demanding Conditions

Rotor coils often operate in harsh conditions—especially in mining, manufacturing, and heavy industrial environments. We build coils that withstand:

• Continuous operating cycles
• High torque and shifting loads
• Elevated temperatures
• Mechanical shock and vibration
• Dust, moisture, and contamination exposure

We use high-grade magnet wire, insulation tapes, varnish coatings, and material combinations that meet or exceed OEM standards.

Rotor Coils for Motor Rewind and Repair Shops

A large portion of our rotor coil work is produced for electric motor rewind shops across West Virginia, Kentucky, and Virginia. These shops trust Taylor Made Coils for:

• Consistent quality
• Exact sizing
• Fast turnaround on coil sets
• Emergency replacement coils
• Coils for complex or older motors

We manufacture complete sets and single coils upon request, ensuring rewind shops have reliable solutions for every rebuild.

OEM Replacement and Obsolete Rotor Coils

Finding rotor coils for discontinued or older motors can be difficult—if not impossible—through OEM suppliers. Taylor Made Coils specializes in:

• Replacing obsolete rotor coils
• Matching specifications for older motors
• Reproducing unique coil shapes and slot profiles
• Improving durability compared to factory originals

Whether you have a sample coil, a blueprint, or measurements, we can replicate or enhance the rotor coil you need.

Industries That Depend on Our Rotor Coils

Our rotor coils are used throughout the Appalachian industrial region, supporting:

• Coal and mineral mining operations
• Manufacturing facilities
• Power generation and utilities
• Municipal water and wastewater systems
• HVAC and mechanical companies
• Material handling and processing plants
• Agricultural and commercial industries
• Motor repair and rewind contractors

From Logan County to eastern Kentucky and southwestern Virginia, our rotor coils power the equipment that keeps industries running.

Why Choose Taylor Made Coils for Rotor Coils

• Decades of rotor coil manufacturing experience
• Precise winding, shaping, and slot matching
• Strong, long-lasting insulation systems
• Coils built for extreme industrial environments
• Fast turnaround and responsive service
• Competitive, honest pricing
• Reliable coil sets for motor rewind shops
• Family-owned quality and attention to detail

Every rotor coil that leaves our shop is tested, inspected, and crafted with the pride of a team that stands behind its work.